7 Reasons Why Manufacturers Are Adopting Augmented Reality For Warehouse Picking

Feb 16, 2022
Manufacturing | 6 min READ
    
Augmented Reality in Warehouse Management
The rapid increase of e-commerce spaces with the emergence of technology and computer systems led to solutions that assisted warehouse managers in sourcing, controlling, and scheduling their warehouses. It was evident that the technology had made operations simpler, improving inventory performance and faster response time. Augmented reality is a solution that further streamlines operations with a heads-up display. AR can simplify the supply chain process by enabling interactive 3D visualization, fast object tracking, inventory accounting, and automation. In addition, augmented reality headsets can help managers easily locate, allocate and function around the warehouse to get valuable insights that help mitigate costs. With a CAGR of 73.2%, the augmented reality market will soon be worth around $200 billion by the end of 2025.
Ajay Tiwari
Ajay Tiwari

VP & Global Head

Manufacturing

Birlasoft

Sumit Mehrish
Sumit Mehrish

Associate Vice President

Manufacturing

Birlasoft

 
What is Augmented Reality in Warehouse?
With augmented reality technology, managers and staff will be able to wear augmented reality glasses to view the warehouse layout and check if any changes or experiments are possible. This is a great tool for getting comprehensive information and making decisions about any inventory changes or improvements. With it, logistics companies can save a lot of time, money, and effort when planning and re-planning warehouses. Consider having a mixed reality and communication device that bridges the connection between the fictional and real-world; the software behind it analyses the object in the line of sight and displays the relative content about the object.
Will augmented reality change the way business operate their warehouses today?
Augmented reality certainly carries immense potential as it can completely revolutionize the current operations and unleash scalability. With guided vision enabled through mobile devices and AR smart glasses, managers and workers can optimize their working operations with the help of a digital 3D warehouse guide. With warehouse management system WMS in place, the order picking and sourcing processes would be completely hands-free and much more accurate. Automation is crucial with rising demand and customers expect their orders to be delivered as quickly as possible. Augmented reality systems will show an overview of all warehouse operations, logistics operations, and distribution centers, saving time and improving warehouse efficiency on all fronts.
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Smart Glasses Warehouse Picking
AR smart glasses and mobile devices are centrally connected with the warehouse mainframe, and the user interfaces are intuitive and user-oriented, requiring minimal training, saving time for operators. Smart glasses help with vision guidance to reduce the time required to locate items and navigate the warehouse facilities. Companies can conduct virtual training and fast onboarding of employees; it also helps improve logistic efficiency with effective planning through a digital layout of the warehouse. Logistics companies can integrate smart solutions for order picking, product tracking, and storing with advanced mobile data capturing software and smart glasses.
Benefits of Augmented Reality in Warehouse Picking
Organizations are keen to create frameworks that improve the success of warehouse management with digitization with robust KPI. Warehouse picking based on AR vision is a hands-free technology that helps to provide quality of control with error-free vision. One crucial benefit is its application in inventory management; traditional methods were paper-based, required intensive training, and were time-consuming. With AR, inventory can be digitally overlooked and managed remotely.
Improvement In Picking Productivity
One of the most cost-intensive tasks is order picking, extracting the right product from the right section and in the right quantity is a hard-shell game. Augmented reality headsets connected with mobile devices guide the workers in the picking process at the right pick locations in the shortest way possible. AR systems with visual recognition will help to identify and confirm the product. Once the pick is completed, automation takes up and updates the entire system and logs the activity.
7 Reasons Why Manufacturers Are Adopting Augmented Reality For Warehouse Picking
Reduction In Picking Errors
Warehouse picking is always prone to errors; with augmented reality, the employee is guided along the warehouse to reach the right item. The smart glass scans the barcode of the item as a factor of authentication. This eliminates the scope of errors and improves processes by decreasing time and improving system accuracy. In addition, automation completely takes over automatic tracking of items maintaining accuracy and relevancy based on a real-time feed of inventory data, improving visibility and quality control of your warehouse operations.
Inventory Optimization
Manual inventory management systems are constantly challenged and too slow, which is why augmented reality glasses can optimize the stock workflows to improve the supply chain. Employees can effectively glance at multiple items with these devices while the smart glasses scan and record these barcodes. Once recorded, the team can follow instructions directly and sort items with speed and accuracy. Inventory optimization can be further simplified by integrating with existing ERP systems so that the new data can be easily shared with all employees.
Reduction In Operational Costs
Considering the applications of AR-based collaboration and improvement in operations and overall process management. The increased accuracy and efficiency of warehouse operations save all the additional costs that are usually incurred in locating, order picking, and tracking are completely minimized, saving countless manhours and company resources. With augmented reality glasses, warehouse managers can virtually test proposed strategies, ensuring that companies stay flexible and plan order placement with effective space utilization. Warehouse managers can also train new employees without additional effort, saving time and effort.
7 Reasons Why Manufacturers Are Adopting Augmented Reality For Warehouse Picking
Hands-Free Experience for Pickers
With AR systems, the employee can keep their hands free to select items as the list is displayed in the headsets. In addition, as each item is selected, the technology checks the correct item using optical barcode readers and tells the employee which is the next most logical item to select. As a result, the employee can work efficiently without any hassle, maintaining system accuracy and minimizing movement around the warehouse. Being hands-free increases the safety index and provides real benefits on longer processes.
Employee Training and Monitoring
Augmented reality glasses can be used to conduct virtual introductory and training sessions for new employees. This will help with smooth onboarding and improve collaboration between teams by making them accustomed to company operations. This interactive form of education allows them to practice multiple times without delaying and hampering current active processes. Employees can also be monitored to improve their alertness and avoid any errors in warehouse operations.
Warehouse Planning
For any business to thrive, warehouse operations must be planned to achieve maximum efficiency. With smart glasses and data-driven automation, warehouse managers can now plan and test their protocols. To place it more accurately, product inspection, allocation, assembly, packaging, dispatching, preparing a detailed warehouse strategy, and testing its viability are of high importance to carry out regular operations. It also offers other value-added services that share insights and monitor all operations, ensuring accurate service delivery.
Industry Examples
Modern companies seek to improve warehouse operations, supply chain, and distribution channels in every possible way to facilitate incentivization and cost optimization. AR technology can solve various problems of logistics and management. Based on historic data, automated systems can signal workers to improvise, improve productivity and reduce errors.
Augmented Reality Warehouse Picking
AR smart glasses are set to elevate and provide performance improvement metrics by applying the technology to warehouse operations.
Remote Assistance
With augmented reality glasses, remote assistance can be enabled where operators are in real-time conversation with off-site teams to make educated decisions in business operations and logistics operations. This increases productivity and reduces downtime and helps establish a close connection between distributed teams across all channels.
Operational Efficiency
Augmented reality tools enable ease of functionality when working on multiple orders at once, and automated features take care of processes. With intelligent sorting, packing, and shipping systems that help to save time, customers can get their deliveries much faster and with minimized asset downtime.
Implementing agile working methodologies is the key element to improve business performance. AR solutions will soon be the new normal by bringing global changes in the industry; the new-age technologies like AI and big data are vital for warehouse-related operations. As companies become more aware and drive towards improving workflows, the products will improve in quality and gain market recognition.
 
 
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